BMA Info 53/2015

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A successful year for BMA America

New projects and new colleagues in Colorado.

Breaking new ground in Central America

Last year, a total of four top sugar producers in Central America decided to upgrade their plants. They opted for BMA products – breaking new ground for sugar factories in the region.

Installation and commissioning of a pan seeding system

In the beet sugar industry, pan seeding systems have been established for a long time. BMA has now successfully applied the process in the cane sugar industry.

Manufacturing and service – BMA Brazil expands its capacities

In 2012, BMA set up its subsidiary BMA Brasil Equipamentos Industriais Ltda. – who has since gone from strength to strength. A new production and service centre opened in Indaiatuba in early September 2014.

Interview

BMA Info talks to Igor Djoukwé

A force, to be reckoned with

BMA MENA Industries are going from strength to strength as a design and service provider in the Middle East and North Africa.

Agrosnabsakhar – How a project turned into a big surprise

On first contact with the Agrosnabsakhar sugar factory, nobody at BMA could have foreseen how this collaboration would grow.

Russian pioneers – VKT for a competitive edge

The Russian sugar industry is driving the extension and upgrade of its production sites and BMA plays a key role in this development. The result: a significant increase in output.

Four companies, three continents, two years, one goal

Together with Etihad Food Industries, the BMA Group has got a large-scale project off the ground – collaboration at its best.

Innovations for better performance – A new drying and cooling plant

A good cooling and drying system is the key to high sugar quality. Reason enough for BMA to continuously enhance this equipment, launching new and innovative products on the market.

A premiere in Pakistan – Successful commissioning of two falling-film evaporators

Reducing consumption of resources to a minimum while enhancing performance – those were the objectives for a factory in Pakistan specified in the order JDW Sugar Mills Ltd. placed with BMA.

Indian Cane Power Ltd.– More revenue thanks to co-generation

Indian Cane Power Ltd. (ICPL) relies on bagasse for power generation. For several years now, BMA has helped the company implement its innovative concepts with numerous supplies of equipment.

Uzbekistan‘s most cutting-edge factory

The Angren Shakar refinery was commissioned in August 2014.

Expanding centrifugal production for China

In 2014, BMA China expanded its assembly range to include not only continuous centrifugals but also batch-type machines (see also BMA Info 52/2014). The model in question belongs to the well-established and reliable B series.

Centrifugals from BMA: Made in Germany

2014 was a truly international year, also for BMA‘s product business: customers on all continents opted for BMA centrifugals.

BMA Automation: a complex factory acceptance test

With the supply of the process control system including all key electrical equipment, BMA Automation was involved in the design of the new refinery in Iraq right from the start. The complex factory acceptance test was a major milestone on the path to the finished plant.

Scientific exchange across the globe – BMA at international conferences

BMA has been presenting the latest developments from current international sugar industry projects at conferences across the globe. The report on the upgrade and capacity extension of the ICPL cane sugar factory is a recent outstanding example.

Engineering projects for the cane and beet sugar industries

In the beet sugar industry, pan seeding systems have been established for a long time. BMA has now successfully applied the process in the cane sugar sector.

Overview of all articles

12.05.2015

Made in Germany – appreciated worldwide

2014 was a truly international year, also for BMA‘s product business: customers on all continents opted for BMA centrifugals.

Orders from around the globe

There is one exception, admittedly: Antarctica remains a blank space on the map of the world. But everywhere else across the globe, centrifugals from BMA are still the popular choice, for long-term customers and first-time buyers alike.

One such example of a new customer is the Ingenio Jiboa sugar factory in El Salvador. The factory wanted to upgrade its centrifugal stations. One key factor in Jiboa‘s buying decision was energy efficiency. In a first step, the customer opted for a K3300 continuous centrifugal, for C-product processing. The machine was commissioned in December 2014 and has since demonstrated its excellent performance, combining a high throughput with low energy consumption. What has been particularly impressive is the smooth running of the machine.

The latest generation of batch-type centrifugals from BMA, its E series, has also attracted new customers, such as the Santa Cruz factory in Brazil, who was given first-hand evidence of the E1810‘s efficiency during the 2014 campaign. Installed alongside current competitors, the E1810 scored especially with simple and low maintenance, a high processing rate, and its efficiency. It received special praise for easy handling and reliable operation.

BMA centrifugals are also well known for their durability. It is not rare, in fact, for them to be in operation for 40 years or even longer. Having had BMA centrifugals running successfully for over 30 years, one Australian customer decided to buy a new K3300. This single new machine has replaced three of his older continuous centrifugals. The state-of-the-art K3300 machine from BMA is used for the processing of C-product. In addition to a high throughput, our customer‘s main requirement was maximum crystal preservation, which is why he also chose the optionally available deflector. In operation, excellent crystal preservation is achieved, which fully meets his requirements.

This customer was also won over by the flexible options for process optimisation the K3300 offers, such as the accurate and separately controllable wash water application or the highly efficient Turbo3 product distributor. This helps achieve, for instance, a minimal difference in purity of only 0.6 percentage points between the mother liquor and the molasses. It is therefore hardly surprising that our customer has been perfectly happy with his K3300 since it was commissioned in summer 2014.

One Indonesian customer is already using our batch-type B-series centrifugals. Given the positive experiences with this in production, the decision was made to install a total of five new E1810 as part of another factory upgrade.

Made in Germany

Around the globe, the label “Made in Germany“ is synonymous with high quality. One factor that is particularly relevant with centrifugals is that they have to withstand extremely high loads during operation. Any defects or malfunctions can result in great material damage, and, in the worst possible case, even in fatalities.

To prevent this, high product quality and the operational safety of our centrifugals are top priorities for BMA. This is reflected, for instance, in the sophisticated machine design, which is also based on the latest guidelines and methods such as the FKM Guideline and FEM (finite element method). Extensive quality tests during manufacture include, for instance, material certificates, a 100 % weld seam inspection of the baskets with an inspection log, and a test run including vibration measurement.

Running an international business for BMA means being near our customers, wherever they are in the world. Which is why, in addition to its global service network, BMA has decided to set up assembly workshops in Brazil and China, to best meet local requirements. Safety-critical core components such as centrifugal baskets will still be manufactured at our main site in Braunschweig, Germany. They are also subject to our stringent quality tests. This is our way of safeguarding the wellknown quality of our centrifugals, each one of them “Made by BMA“.

Speed and fast response times

Where single machines are concerned, speed is often of the essence. And fast response times are just as important as rapid delivery. At the same time, operators would like these machines, too, to be perfectly tailored to their individual situation and requirements. We have thought about solving this apparent contradiction – and have developed a modular range of centrifugals and massecuite pumps.

Starting with a basic model, customers can add standard options to obtain the perfect solution for their individual requirements. The vast range of variants comprises different model sizes and materials, and even a range of process options. This allows us to offer you, our customers, short delivery times while remaining flexible enough to respond to your specific needs. It goes without saying that, where our well-known quality is concerned, we make no compromises. That applies equally to our products and our expert consulting services: for you, it means that you can always rely on BMA‘s extensive process expertise.

Silke Stiegert
BMA AG
silke.stiegert@bma-de.com