BMA Info 53/2015

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A successful year for BMA America

New projects and new colleagues in Colorado.

Breaking new ground in Central America

Last year, a total of four top sugar producers in Central America decided to upgrade their plants. They opted for BMA products – breaking new ground for sugar factories in the region.

Installation and commissioning of a pan seeding system

In the beet sugar industry, pan seeding systems have been established for a long time. BMA has now successfully applied the process in the cane sugar industry.

Manufacturing and service – BMA Brazil expands its capacities

In 2012, BMA set up its subsidiary BMA Brasil Equipamentos Industriais Ltda. – who has since gone from strength to strength. A new production and service centre opened in Indaiatuba in early September 2014.

Interview

BMA Info talks to Igor Djoukwé

A force, to be reckoned with

BMA MENA Industries are going from strength to strength as a design and service provider in the Middle East and North Africa.

Agrosnabsakhar – How a project turned into a big surprise

On first contact with the Agrosnabsakhar sugar factory, nobody at BMA could have foreseen how this collaboration would grow.

Russian pioneers – VKT for a competitive edge

The Russian sugar industry is driving the extension and upgrade of its production sites and BMA plays a key role in this development. The result: a significant increase in output.

Four companies, three continents, two years, one goal

Together with Etihad Food Industries, the BMA Group has got a large-scale project off the ground – collaboration at its best.

Innovations for better performance – A new drying and cooling plant

A good cooling and drying system is the key to high sugar quality. Reason enough for BMA to continuously enhance this equipment, launching new and innovative products on the market.

A premiere in Pakistan – Successful commissioning of two falling-film evaporators

Reducing consumption of resources to a minimum while enhancing performance – those were the objectives for a factory in Pakistan specified in the order JDW Sugar Mills Ltd. placed with BMA.

Indian Cane Power Ltd.– More revenue thanks to co-generation

Indian Cane Power Ltd. (ICPL) relies on bagasse for power generation. For several years now, BMA has helped the company implement its innovative concepts with numerous supplies of equipment.

Uzbekistan‘s most cutting-edge factory

The Angren Shakar refinery was commissioned in August 2014.

Expanding centrifugal production for China

In 2014, BMA China expanded its assembly range to include not only continuous centrifugals but also batch-type machines (see also BMA Info 52/2014). The model in question belongs to the well-established and reliable B series.

Centrifugals from BMA: Made in Germany

2014 was a truly international year, also for BMA‘s product business: customers on all continents opted for BMA centrifugals.

BMA Automation: a complex factory acceptance test

With the supply of the process control system including all key electrical equipment, BMA Automation was involved in the design of the new refinery in Iraq right from the start. The complex factory acceptance test was a major milestone on the path to the finished plant.

Scientific exchange across the globe – BMA at international conferences

BMA has been presenting the latest developments from current international sugar industry projects at conferences across the globe. The report on the upgrade and capacity extension of the ICPL cane sugar factory is a recent outstanding example.

Engineering projects for the cane and beet sugar industries

In the beet sugar industry, pan seeding systems have been established for a long time. BMA has now successfully applied the process in the cane sugar sector.

Overview of all articles

15.05.2015

Uzbekistan‘s most cutting-edge factory

The Angren Shakar refinery was commissioned in August 2014

An international success story

The refinery has been in operation since the end of August 2014, producing an average of 900 t/d of refined sugar, with top rates of more than 1,000 t/d. It took a joint effort by all the companies involved in the implementation of the project – from Germany, Russia, Ukraine, Belarus and Uzbekistan – to achieve this. BMA had initially been responsible only for the supply of most of the equipment and for the extensive planning work. At Angren Shakar‘s request during assembly, we took on additional services, such as training the operating team in the basic principles of sugar technology and plant operation, and the complex task of coordinating all partners during commissioning.

Major contributions to the success of the project came not only from our external partners, but also from BMA subsidiaries. BMA Automation was responsible for process automation and supplied a wide range of switchgear. BMA Russia handled, for instance, the planning and assembly of the boiler house, and ran training courses in Russian lasting several weeks for the operating team.

An asset to the whole region

Within just two years, what has emerged from nothing is not a simple sugar refinery, but one of Uzbekistan‘s most cuttingedge factories. With this outstanding achievement, BMA and Angren Shakar have together helped enhance the attractiveness of the whole region.

Around 250 new jobs have been created – which are very much sought after, because of good working conditions in a new factory and above-average pay. More than 1,200 applications for employment had been received even before operation started.


Own equipment (BMA Group)

  • Melters and revolving-arm minglers
  • Evaporators
  • Batch vacuum pans
  • Strike receivers
  • Centrifugals
  • Drum dryers
  • Switchgear
  • Process control systems

Equipment from other suppliers (bought in)

  • Pumps (all process pumps)
  • Conveyor elements (complete, for raw sugar storage and main process)
  • Cooling towers
  • Filtration and carbonatation equipment
  • Scales
  • Compressors
  • Packaging machinery
  • Miscellaneous

Stefan Friedrich, Thoralf Schulz
BMA AG
engineering@bma-de.com